5 Ways To Optimize Gear Reducer Performance

Gear reducers play a major role in industrial settings as they are responsible for managing torque and speed for different applications. When more force generation is desired, it brings down the gearmotor speed and increases the torque. For high-speed applications, the requirements are reversed. However, it is evident that a properly functioning gear reducer is paramount for long-term performance. This is why focusing on optimization is so vital. To achieve gear reducer optimization, here are 5 tips you can implement today.

Tips To Improve Gear Reducer Performance

1. Ensure Proper Lubrication

The gearbox has a lot of moving parts; hence, maintaining proper lubrication here is important. Without this, the various constituent parts can face significant wear and tear, even leading to malfunction. 

2. Ensure The Gearbox Is Clean

Even though the gearbox/gear reducer is nestled in proper housing, the overall environment where it operates is typically not clean. Hence, they are exposed to dust, debris and many other contaminants with constant operation. This can accumulate in key areas and bring down the performance of gear reducers. Therefore, cleaning the gearbox regularly is vital.

3. Ensure Regular Inspection For Wear And Tear

With constant use, gear reducers tend to experience wear and tear. Make sure to have a regular inspection schedule so that the worn parts can be identified and replaced on time. This will significantly boost the performance of the gear reducer.

4. Prevent Shock Loading

Shock loading is a harmful practice that is not recommended in regards to gear reducers. This means that the gear train is forced to start or stop, or when it is exposed to extremely heavy loads. As is evident, avoiding this practice will extend the lifespan of the gear reducer.

5. Reduce Operating Temperature

Gear reducers and gearmotors often operate without breaks due to necessity. However, whenever possible, opt for scheduled downtime or maintenance so that the operating temperature of the equipment can be brought down. This scheduled downtime will ensure unexpected or longer downtime periods can be avoided.

To learn which gear reducer or gearmotor is right for your application, contact us at Bauer GMC today. As one of the best distributors of Bauer gearmotors and associated in Mississauga and the surrounding areas, our experts also undertake extensive repairs of gearmotors. For more details on our products and services, contact us at 905-814-5152 today.